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Imagine your Ford Freestar clocking 0-62mph several seconds faster, or exhibiting such immense towing power that driving in a challenging terrain is no longer a dreadful task for you. Sounds too neat to be true? Not really. It is achievable. All it takes is a performance exhaust system. Made specifically for boosting performance, Ford Freestar custom exhaust systems operate by increasing exhaust flow and reducing backpressure, which is partly to blame for loss of horsepower in a car. For this to happen, wider exhaust pipes than those found in the stock exhaust system are used, with an even diameter maintained from the manifold to the tailpipe. Pick an exhaust system that corresponds with your engine size. The manufacturers clearly indicate which model and trim a specific exhaust system is built for so this will not be something you worry about. You have Borla, Gibson, MagnaFlow and Flowmaster exhaust systems for the Freestar to choose from. Any of these will reward you with an additional 5-10% of horsepower and torque.

You may want to supplement the boost from a custom Ford Freestar exhaust system with a performance header, catalytic converter or muffler from the four brands above or others like RBP, Weapon-R, Zunden, Onki and MBRP. This will give you up to 20hp extra. Away from the power increase and performance boost, your car’s overall efficiency improves. Throttle response, acceleration, towing strength and fuel efficiency are some of the areas where you will begin to see positive impact. A custom exhaust system wouldn’t be worth its name if it didn’t sound the part and Ford Freestar exhaust systems measure up to expectations quite well. They all give a deep growl, in sound levels ranging from mild to moderate.

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    • (9 reviews)
      # sp96181
      Direct Fit OEM Grade Catalytic Converter by MagnaFlow®. If your car needs replacement, install one that will get you through the smog check and give you more horsepower. This converter is part of the exhaust header/manifold...
      Reduces harmful emissionsIncreases exhaust flow compared to original factory converter
      $148.97 - $3,460.20
    • (29 reviews)
      # sp7280
      Direct Fit Pre-OBDII Catalytic Converter by MagnaFlow®. If your car needs replacement, install one that will get you through the smog check and give you more horsepower. This converter will directly replace the factory unit, with...
      Converter body manufactured from heavy-duty stainless steelIncreases exhaust flow compared to original factory converter
      $79.39 - $1,057.88
    • (0 reviews)
      # sp105124
      Standard Grade Catalytic Converter by Flowmaster®. Flowmaster's Standard Grade line of Manifold direct fit catalytic converters are specifically designed to meet or exceed OEM specifications for exact fit and performance, and are...
      Made of High Quality Stainless SteelImprove Torque and Throttle Response
      $160.80 - $1,066.25
    • (3 reviews)
      # sp96188
      Universal Fit Catalytic Converter by MagnaFlow®. If your car needs replacement, install one that will get you through the smog check and give you more horsepower. This universal fit converter will require some fabrication to be...
      Reduces harmful emissionsIncreases exhaust flow compared to original factory converter
      $69.27 - $466.66
    • (0 reviews)
      # sp109919
      Graph-Flex™ Exhaust Header Gaskets by Taylor Cable®. These extreme high-temperature gaskets are well-suited for highly-modified engines: turbocharged, supercharged, nitrous or fuel. This is a premium, high-performance gasket at...
      Malleable stainless steel metal coreWill survive 2000°F exhaust temperatures for extended periods
      $16.89 - $23.50
    • (0 reviews)
      # sp109920
      HTR Collector Gasket by Taylor Cable®. This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary Quality. Designed utilizing the latest technology,perfect for your...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $13.87 - $18.40
    • (0 reviews)
      # sp109921
      Seal-4-Good™ Exhaust Header Gaskets by Taylor Cable®. These extreme high-temperature gaskets are well-suited for highly-modified engines: turbocharged, supercharged, nitrous or fuel. This is a premium, high-performance gasket at...
      Malleable stainless steel metal coreWill survive 2000°F exhaust temperatures for extended periods
      $27.74 - $37.85
    • (1 review)
      # sp109922
      XX Carbon™ Exhaust Header Gaskets by Taylor Cable®. These extreme high-temperature gaskets are well-suited for highly-modified engines: turbocharged, supercharged, nitrous or fuel. This is a premium, high-performance gasket at an...
      Malleable stainless steel metal coreWill survive 2000°F exhaust temperatures for extended periods
      $15.32 - $21.34
    • (0 reviews)
      # sp22223
      Exhaust Manifold Gasket Set by Magnum Gasket®. You'd better be ready to take the heat if you're going to seal an exhaust manifold, where temperatures can often exceed 1,000°F. You can count on Magnum to offer the best combination...
      Made of High Quality MaterialsThe best combination of steel layers and high-temp gasket materials
      $5.59 - $24.20
    • (25 reviews)
      # sp4409
      Exhaust Gasket by Walker®. With their extensive selection of accessories and hardware for the exhaust system, Walker will provide you with everything needed to do the complete exhaust job. When you choose Walker accessories, you...
      Makes installation quick and easyOptimal OE-style fit and quality
      $1.00 - $199.00
    • (0 reviews)
      # sp104163
      Heavy Duty U-Bolt Clamp by Walker®. With their extensive selection of accessories and hardware for the exhaust system, Walker will provide you with everything needed to do the complete exhaust job. When you choose Walker...
      Makes installation quick and easyOptimal OE-style fit and quality
      $0.91 - $208.50
    • (0 reviews)
      # sp27211
      Professional™ Oxygen Sensor by ACDelco®. If your O2 Sensor is not functioning properly, you are robbing yourself of performance and costing yourself money at the gas pump. Let ACDelco’s Professional Oxygen Sensors help. You can...
      ACDelco Professional Oxygen Sensors earn the name ACDelco by being put through a variety of tests, often under extreme and unusual conditions.Customers can receive better gas mileage with a properly working oxygen sensor.
      $18.36 - $241.79
    • (0 reviews)
      # sp5756
      Oxygen Sensor by Delphi®. As one of the leading suppliers of oxygen sensor technology since 1978, Delphi planar technology is the result of their OE and aftermarket engineers partnering together to develop the most innovative...
      OE connectors and wire lengths within three inches of OE specificationsResists high temperatures, vibration damage and wire corrosion to protect signal accuracy, and long life
      $12.24 - $201.38
    • (1 review)
      # sp27974
      Oxygen Sensor by Standard®. SMP’s vision is to be the leading independent supplier to the automotive aftermarket, providing the highest quality products, competitive prices and the highest reputation for integrity to all channels...
      OE quality parts from top original equipment and aftermarket manufacturersThe finest quality at a great price
      $11.36 - $194.89
    • (0 reviews)
      # sp107239
      OE Connector Oxygen Sensor by Motorcraft®. Is your CHECK ENGINE light on? Has your vehicle failed a state emissions test? Your vehicle's emissions control system is in need of repair, but before you waste your time and gas running...
      OE quality parts from top original equipment and aftermarket manufacturersThe finest quality at a great price
      $27.07 - $150.58
    • (0 reviews)
      # sp99067
      Oxygen Sensor by Motorcraft®. Keep your vehicle's emission control system functioning properly with this quality product. Manufactured for your specific vehicle, the part meets strict Ford Motor Company standards and incorporates...
      Designed for specific Ford, Mercury, and Lincoln vehiclesBuilt to strict Ford Motor Company specifications
      $6.01 - $350.92
    • (0 reviews)
      # sp110090
      Universal O2 Sensor by Bosch®. This product is made of high-quality materials to serve you for years to come. Designed using state-of-the-art technology and with customers in mind. It will meet your needs and deliver great quality...
      High quality at an affordable priceExpertly made from premium materials
      $12.86 - $103.79
    • (0 reviews)
      # sp107195
      Universal Oxygen Sensor by Bosch®. Properly functioning oxygen sensors are important when it comes to your vehicle's fuel efficiency and reducing harmful exhaust emissions. That's why checking for, and possibly replacing, a...
      Up to 15 % savings in fuel costsReduced CO2 emissions
      $17.45 - $83.40
    • (11 reviews)
      # sp99082
      OE Connector Oxygen Sensor by Denso®. Denso's light duty oxygen sensor started to appear on vehicles with the development of fuel injection systems. The basic job of the sensor is to monitor the air fuel mixture under idle,...
      Designed to help reduce fuel consumption and harmful emissionsMade with the use of state-of-the-art sensor technologies
      $10.69 - $512.39
    • (0 reviews)
      # sp107209
      Oxygen Sensor by Denso®. Make sure your engine runs efficiently and produces fewer emissions by replacing your malfunctioning fuel-ratio sensors with these top-notch products designed by Denso. Engineered with the use of the...
      Designed to help reduce fuel consumption and harmful emissionsMade with the use of state-of-the-art sensor technologies
      $20.11 - $363.90
    • (12 reviews)
      # sp5156
      Oxygen Sensor by NTK®. This product is designed to improve engine efficiency and fuel mileage, while reducing emissions and extending catalyst life. The oxygen sensor is made of premium quality material and extensively tested...
      Increases vehicle fuel economy and engine performance while decreasing vehicle exhaust emissionsDirect replacement
      $12.37 - $263.78
    • (3 reviews)
      # sp99297
      Oxygen Sensor by Spectra Premium®. To ensure your vehicle has optimal performance and fuel economy while producing minimal emissions replace a defective O2 sensor with one backed by the aftermarket’s most rigorous testing...
      Increase vehicle fuel economy and engine performance while decreasing vehicle exhaust emissions100% performance tested to meet vehicle requirements
      $9.71 - $272.38
    • (1 review)
      # sp101095
      Exhaust Clamp by AP Exhaust®. This superior product was carefully designed with key attention to detail and manufactured from high-grade materials to the strict standards of the highest quality. This AP Exhaust Technologies product...
      Made from first-rate materialsEnsures outstanding durability
      $1.23 - $7.94
    • (1 review)
      # sp93975
      Exhaust Gasket by AP Exhaust®. This superior product was carefully designed with key attention to detail and manufactured from high-grade materials to the strict standards of the highest quality. This AP Exhaust Technologies...
      Made from first-rate materialsEnsures outstanding durability
      $0.82 - $78.80
    • (1 review)
      # sp93989
      Hanger by AP Exhaust®. This superior product was carefully designed with key attention to detail and manufactured from high-grade materials to the strict standards of the highest quality. This AP Exhaust Technologies product...
      Made from first-rate materialsEnsures outstanding durability
      $1.31 - $13.25
    • (0 reviews)
      # sp4472
      Exhaust Manifold Gasket Set by Fel-Pro®. If you need durable gaskets to prevent leaks on your vehicle, Fel-Pro is the way to go. Engineered using the latest technologies and global engineering resources, the gaskets meet specific...
      Direct OEM replacement for a proper fitEnsures reliable sealing performance
      $3.09 - $88.76
    • (0 reviews)
      # sp109736
      Multi-Layer Steel Exhaust Manifold Gasket Set by Victor Reinz®. This product is made of high-quality materials to serve you for years to come. Designed using state-of-the-art technology and with customers in mind. It will meet your...
      High quality at an affordable priceExpertly made from premium materials
      $3.72 - $89.51
    • (1 review)
      # sp109746
      Exhaust Manifold Gasket Set by DNJ Engine Components®. Get this top-grade quality replacement for your worn out part from DNJ. Expertly crafted from premium materials, this product is of the finest quality to provide you with...
      Designed to restore your vehicle's original performanceProvides superior sealing performance
      $1.60 - $60.37
    • (0 reviews)
      # sp5612
      Catalytic Converter Gasket by Victor Reinz®. This product is made of high-quality materials to serve you for years to come. Designed using state-of-the-art technology and with customers in mind. It will meet your needs and deliver...
      High quality at an affordable priceExpertly made from premium materials
      $1.70 - $38.99
    • (5 reviews)
      # sp4621
      Exhaust Flange Gasket by Bosal®. Bosal works closely with OEM's across the globe to develop customer tailored solutions. With a focus on every aspect of the customer's needs, from product design to location of manufacture, Bosal's...
      Engineered to provide excellent exhaust system managementBuilt to OEM specifications
      $0.98 - $25.15
    • (1 review)
      # sp25375
      Exhaust Manifold Hardware Kit by Dorman®. Dorman manifold bolt and spring kits are just what you need to secure the front flange. These exhaust flange hardware kits are made of steel with a black finish and include a shoulder bolt,...
      Direct replacement for a proper fitBuilt to Last
      $6.02 - $48.38
    • (0 reviews)
      # sp26368
      Oxygen Sensor Connector by Motorcraft®. Motorcraft is the way to restore the performance of your vehicle. Designed specifically for your vehicle, Motorcraft products meet stringent Ford Motor Company standards and feature OEM...
      Direct OEM replacementDesigned and engineered to strict Ford Motor Company specifications
      $11.23 - $34.98
    • (1 review)
      # 285612371
      Universal 304 SS Chambered Round Mill Exhaust Muffler by Stainless Works®. Muffler Body Length: 30". Muffler Sound: Aggressive / Loud. Muffler Configuration: Center - Center. Stainless Works is the only manufacturer to build all of...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $166.25
    • (1 review)
      # 285612429
      Universal 304 SS Rat Trap Mill Exhaust Muffler by Stainless Works®. Muffler Body Length: 24". Muffler Sound: Aggressive / Loud. Muffler Configuration: Center - Center. Stainless Works is the only manufacturer to build all of our...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $147.25
    • (1 review)
      # 360335633
      Universal 304 SS Round Mill Exhaust Muffler by Stainless Works®. Muffler Overall Length: 5". Muffler Configuration: Center - Center. Stainless Works is the only manufacturer to build all of our mufflers with ALL s/s...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $118.75 - $157.70
    • (1 review)
      # 285612569
      Universal 304 SS Round Vintage Mill Exhaust Muffler by Stainless Works®. Muffler Sound: Aggressive / Loud. Stainless Works is the only manufacturer to build all of our mufflers with ALL s/s construction-the bodies, cores, and...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $147.25
    • (1 review)
      # 285612455
      Universal 304 SS Smooth Tube Mill Exhaust Muffler by Stainless Works®. Muffler Body Length: 24". Muffler Sound: Moderate. Muffler Configuration: Center - Center. Stainless Works is the only manufacturer to build all of our mufflers...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $152.00
    • (1 review)
      # 285612487
      Universal 304 SS Turbo Chambered Exhaust Muffler by Stainless Works®. Muffler Body Length: 14". Muffler Overall Length: 18". Muffler Sound: Aggressive / Loud. Stainless Works is the only manufacturer to build all of our mufflers...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $175.75
    • (1 review)
      # 285612526
      Universal 304 SS Turbo S-Tube Exhaust Muffler by Stainless Works®. Muffler Body Length: 14". Muffler Overall Length: 18". Muffler Sound: Aggressive / Loud. Muffler Structure: Turbo. Stainless Works is the only manufacturer to build...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $175.75
    • (1 review)
      # 285612558
      Universal 304 SS Turn Down Mill Exhaust Muffler by Stainless Works®. Muffler Body Length: 24". Muffler Sound: Aggressive / Loud. Stainless Works is the only manufacturer to build all of our mufflers with ALL s/s construction-the...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $147.25
    • (1 review)
      # 285612447
      Universal Smooth 304 SS Oval Mill Exhaust Muffler by Stainless Works®. Muffler Body Length: 24". Muffler Sound: Moderate. Muffler Configuration: Center - Center. Stainless Works is the only manufacturer to build all of our mufflers...
      Designed to meet strict quality standardsCarefully crafted from first-rate stainless steel
      $171.00
    • (0 reviews)
      # 91560812
      Universal Chrome Low-Line Lake Pipes by Patriot Exhaust®. Main Tubing Diameter: 2". Great for bringing back the custom car look some popular in the 50's and 60's. This product is made of high-quality materials to serve you for...
      The look of an expensive tuned header side pipe at a fraction of the costSide pipes come with built-in six sided louvered cored mufflers which absorb sound not horsepower
      $221.19 - $311.75
    • (0 reviews)
      # 389793730
      Universal Chrome Plated Lake Pipes by Patriot Exhaust®. Main Tubing Diameter: 3.5". Show quality chrome Lake Pipe 4 kits connect to headers or stock exhaust system with one functioning inlet tube and three dress-up tubes. A great...
      The look of an expensive tuned header side pipe at a fraction of the costSide pipes come with built-in six sided louvered cored mufflers which absorb sound not horsepower
      $347.76 - $476.42
    • (0 reviews)
      # 381402860
      Universal Mild Steel Chrome Shielded Side Exhaust System by Patriot Exhaust®. Exhaust Tubing Material: Mild Steel. Main Tubing Diameter: 2". Give your vehicle that custom look with our classic shielded side exhaust system. Large...
      Give your vehicle that custom look with our classic shielded side exhaust system with a show quality chrome finishLarge inlet and outlet pipes with low back pressure six-sided louvered core mufflers
      $262.33 - $301.71
    • (6 reviews)
      # 286167467
      Universal 200 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Round. Without Air Tube. Without O2 Sensor Port. Without Heat Shield. The...
      Exceed all federal emission standardsStainless Steel shells
      $123.56 - $189.90
    • (6 reviews)
      # 286167469
      Universal 220 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. With Air Tube. Without O2 Sensor Port. The new Flowmaster replacement...
      Exceed all federal emission standardsStainless Steel shells
      $68.56
    • (6 reviews)
      # 286167474
      Universal 222 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Round. Without Air Tube. Without O2 Sensor Port. The new Flowmaster...
      Exceed all federal emission standardsStainless Steel shells
      $66.82 - $67.53
    • (6 reviews)
      # 286167476
      Universal 223 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Round. Without Air Tube. Without O2 Sensor Port. Without Heat Shield. The...
      Exceed all federal emission standardsStainless Steel shells
      $73.86
    • (6 reviews)
      # 286167479
      Universal 225 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without Air Tube. Without O2 Sensor Port. Includes: Heat Shield. The...
      Exceed all federal emission standardsStainless Steel shells
      $71.98 - $73.99
    • (6 reviews)
      # 286167480
      Universal 240 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without Air Tube. Without O2 Sensor Port. The new Flowmaster...
      Exceed all federal emission standardsStainless Steel shells
      $141.53 - $144.93
    • (6 reviews)
      # 286167486
      Universal 250 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without O2 Sensor Port. Includes: Heat Shield, 4 Bolt Flanges. The new...
      Exceed all federal emission standardsStainless Steel shells
      $138.90 - $147.34
    • (6 reviews)
      # mpn886220
      Universal 260 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without Air Tube. Without O2 Sensor Port. Catalytic Inlet Diameter:...
      Exceed all federal emission standardsStainless Steel shells
      $194.18
    • (6 reviews)
      # 286167488
      Universal 282 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Without Air Tube. The new Flowmaster replacement catalytic converters are made to meet and exceed all...
      Exceed all federal emission standardsStainless Steel shells
      $112.10 - $171.00
    • (6 reviews)
      # 286167502
      Universal 283 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Round. Without Air Tube. The new Flowmaster replacement catalytic converters...
      Exceed all federal emission standardsStainless Steel shells
      $110.23 - $160.24
    • (6 reviews)
      # 286167505
      Universal 284 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Without Air Tube. Without O2 Sensor Port. Includes: Heat Shield. The new Flowmaster replacement catalytic...
      Exceed all federal emission standardsStainless Steel shells
      $133.95 - $199.22
    • (6 reviews)
      # 286167509
      Universal 290 Series Catalytic Converter by Flowmaster®. Emissions: EPA compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without Air Tube. The new Flowmaster replacement catalytic converters...
      Exceed all federal emission standardsStainless Steel shells
      $108.66 - $128.44
    • (0 reviews)
      # mpn918025
      Universal 3512 Series OBDII Catalytic Converter by Flowmaster®. Emissions: CARB compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without Air Tube. Catalytic Inlet Diameter: 2.5". Catalytic...
      Exceed all federal emission standardsEngineered for Maximum Efficiency
      $173.26
    • (0 reviews)
      # mpn918029
      Universal 3588 Series Pre-OBDII Catalytic Converter by Flowmaster®. Emissions: CARB compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Round. Without Air Tube. Catalytic Inlet Diameter: 3". Catalytic...
      Exceed all federal emission standardsEngineered for Maximum Efficiency
      $197.80
    • (0 reviews)
      # 286167515
      Universal 3589 Series Pre-OBDII Catalytic Converter by Flowmaster®. Emissions: CARB compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Round. Without Air Tube. Catalytic Converter Overall Length:...
      Exceed all federal emission standardsEngineered for Maximum Efficiency
      $218.19
    • (0 reviews)
      # 286167526
      Universal 3612 Series Catalytic Converter by Flowmaster®. Emissions: CARB compliant. Converter Configuration: Universal Fit. Catalytic Converter Body Shape: Oval. Without Air Tube. Catalytic Converter Overall Length: 12.25". The...
      Exceed all federal emission standardsEngineered for Maximum Efficiency
      $155.44 - $197.02




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    Popular Products



    Ford Freestar Performance Exhaust Systems Reviews

    Average rating:  5  5 - 1 review
    5 of 5
    Walker Flex Pipe
    Pipe was an exact fit for a 2005 Ford Freestar. Perfect fit. The hard part is removing the old pipe.
    PPosted by Paul (Parkersburg, WV) / December 3, 2015
    2005 Ford Freestar
    Was this review helpful for you? Yes

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