2004 Ford Excursion Performance Exhaust Systems

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    • (0 reviews)
      # 20208233
      Ford Excursion 6.0L Exclude California Models 2004, MagnaFlow Series Stainless Steel Turbo-Back Diesel Exhaust System with Tip by MagnaFlow®. Tip Material: Stainless. Muffler Sound: MODERATE. Exit Location: Single Passenger Side...
      Built In Stainless Steel For DurabilityTuned, Powerful Exhaust Sound
      $700.85 - $728.79
    • (0 reviews)
      # 3730842
      Ford Excursion Gas RWD (Rear Wheel Drive) 2004, Dual Sport™ Exhaust System by Gibson®. Exhaust Type: Cat-Back. Exit Configuration: Dual. Exit Location: Behind Rear Tire Exit. Muffler Chamber Diameter: 8". Muffler Chamber Height:...
      Increase of 10-15 horsepower and pound feet of torqueDeep, Commanding Exhaust Tone
      $466.35 - $590.45
    • (0 reviews)
      # 3733879
      Ford Excursion Gas 2004, Swept Side™ Exhaust System by Gibson®. Exhaust Type: Cat-Back. Exit Configuration: Single. Exit Location: Behind Rear Tire Exit. Muffler Chamber Diameter: 8". Muffler Chamber Height: 8". Muffler Chamber...
      Less restriction for increased exhaust flowIncrease of 10-15 horsepower and pound feet of torque
      $376.24 - $517.41
    • (0 reviews)
      # 3695939
      Ford Excursion 6.0L 2004, Installer Series™ Turbo-Back Diesel Exhaust System by MBRP®. Series: Installer Series™. Exhaust Pipe Material: Aluminized Steel. Exhaust Type: Turbo-Back. Main Piping Diameter: 4". Muffler Sound:...
      Mandrel-bent constant-diameter tubingMellow, authoritative exhaust note
      $444.99
    • (0 reviews)
      # 3695922
      Ford Excursion 6.0L 2004, XP Series™ 409 SS Turbo-Back Diesel Exhaust System by MBRP®. Series: XP Series™. Exhaust Pipe Material: Stainless Steel. Exhaust Type: Turbo-Back. Main Piping Diameter: 4". Muffler Sound: Moderate....
      Competition onlyMade of T409 Stainless Steel
      $599.99
    • (0 reviews)
      # 79172813
      Ford Excursion 6.0L 2004, Monster™ Single Exhaust System by Banks®. Improve performance and economy with a Banks Monster Exhaust system. Increased pipe size is only part of it. Banks uses constant-diameter mandrel bending to keep...
      Large-diameter stainless steel pipes and muffler6" x 5" polished 304 stainless exhaust tip
      $524.27 - $599.00
    • (0 reviews)
      # 105140511
      Ford Excursion 6.0L 2004, Mach Force XP™ 409 SS Exhaust System with Tip by aFe®. Tubing Diameter: 4". Get increased exhaust flow, more horsepower and torque, improved performance and lower exhaust gas temperatures with the aFe...
      Up to 29% Greater Exhaust Flow than stock systemIncreases horsepower and torque
      $495.00 - $615.00
    • (0 reviews)
      # 100777501
      Ford Excursion 6.0L 2004 Exhaust System by Diamond Eye®. Finish: Aluminized. Exhaust Pipe Material: Aluminized Steel. Exit Quantity: Single. Main Piping Diameter: 4". This products is created for those who are not afraid of the...
      The finest quality at a great priceOE quality parts from top original equipment and aftermarket manufacturers
      $225.63 - $275.78
    • (0 reviews)
      # 80922981
      Ford Excursion 6.0L 2004, Silverline™ Aluminized Single Turbo-Back Exhaust System by Ansa®. Without Muffler. Tubing: 4". Brought to you by ANSA Automotive with over 45+ years exhaust experience, Silverline™ offers quality and...
      Dyno-proven Horsepower + 13 Hp and 23 ft. lbs Torque GainsAll Kits feature Mandrel Bent Pipe
      $318.04
    • (0 reviews)
      # 88800224
      Ford Excursion Diesel 2004, Turbo Back Race Exhaust System by Flo-Pro®. Exit Quantity: Single. Turbo Back Tubing: 4". Muffler Back Tubing: 4". Designed with meticulous attention to the smallest detail this premium product will meet...
      Made from premium materialsGuarantees exceptional durability
      $329.41 - $379.49
    • (0 reviews)
      # 93196196
      Ford Excursion 2004, 4" Stainless Steel Exhaust Kit by Sinister Diesel®. Sinister Diesel exhaust systems deliver tuned performance and are designed to maximize your diesel trucks horsepower and torque. Precision cut and bent out of...
      Maximize Trucks Horsepower and TorqueMade of High Quality 409 Stainless steel
      $465.00
    • (1 reviews)
      # 3729791
      Ford Excursion 2004, Performance Header by Gibson®. Let your engine breathe and gain power and performance with Gibson Performance Headers. These headers will flow much more exhaust than your restrictive factory exhaust manifolds....
      Increases low and mid-range horsepower and torqueIncreases engine efficiency
      $560.10 - $713.41
    • (0 reviews)
      # 61588265
      Ford Excursion 5.4L / 6.8L 2004, Direct Fit Federal Standard Catalytic Converter by MagnaFlow®. Catalytic Series: Standard. Catalytic Converter Substrate Material: Ceramic. Converter Body Material: Stainless Steel. CARB Compliant:...
      Converter body manufactured from heavy-duty stainless steelIncreases exhaust flow compared to original factory converter
      $557.06 - $560.97
    • (0 reviews)
      # 18215938
      Ford Excursion 5.4L / 6.8L 2004, Muffler by DynoMax®. Muffler Series: Super Turbo™. Muffler Body Length: 18". Muffler Body Width: 8.38". Muffler Body Height: 8.38". Muffler Overall Length: 24". Muffler Body Material: Stainless...
      Constructed to increase horsepower and torque thanks to improved exhaust flowAluminized steel Super Turbo muffler maintains a mellow performance tone
      $100.86
    • (0 reviews)
      # 18215619
      Ford Excursion 5.4L / 6.8L 2004, Intermediate Pipe by DynoMax®. Material: Steel. Inlet Diameter: 3". Outlet Diameter: 3". Overall Length: 12". With their great selection of exhaust pipes and accessories, DynoMax will provide you...
      Designed to ensure unrestricted exhaust flowDirect fit – no modifications needed to install
      $49.58
    • (0 reviews)
      # 18216086
      Ford Excursion 5.4L / 6.8L 2004, Tail Pipe by DynoMax®. Material: Steel. Inlet Diameter: 3". Outlet Diameter: 3". Overall Length: 56". With their great selection of exhaust pipes and accessories, DynoMax will provide you with...
      Designed to ensure unrestricted exhaust flowDirect fit – no modifications needed to install
      $179.25
    • (0 reviews)
      # 88242791
      Ford Excursion 2004, Steel Up-Pipe by Sinister Diesel®. Up-pipes with Sinister's stainless steel mandrel bent up-pipes.
      $119.00
    • (0 reviews)
      # 88244199
      Ford Excursion 2004, Y-Pipe by Sinister Diesel®. All of our up-pipe kits a fully TIG welded on a fixture, as well as back-purged for the highest quality, strongest weld possible. All of our up-pipe kits a fully TIG welded on a...
      $499.99 - $579.00
    • (0 reviews)
      # 88242814
      Ford Excursion 2004, Stainless Exhaust Header by Sinister Diesel®. Sinister Diesel High Quality Stainless Steel Exhaust Headers. These headers are made from durable stainless steel and are built to last. Headers include CNC...
      $1,499.00
    • (0 reviews)
      # 61602109
      Ford Excursion 5.4L 2004, 0.030" MLS Exhaust Head Gasket by Cometic Gasket®. Compressed Thickness: 0.030". Port Style: Stock. Cometic MLS Gaskets are comprised of multiple layers of stainless steel providing a even load across the...
      Made of High Quality MaterialsBuilt to Last
      $31.61
    • (0 reviews)
      # 116537527
      Ford Excursion 2004, Manifold Gasket Set by Magnum Gasket®. Standard Material. You'd better be ready to take the heat if you're going to seal an exhaust manifold, where temperatures can often exceed 1,000°F. You can count on...
      Made of High Quality MaterialsThe best combination of steel layers and high-temp gasket materials
      $8.61 - $12.09
    • (0 reviews)
      # 89466898
      Ford Excursion 5.4L 2004, Seal-4-Good™ Exhaust Header Gaskets by Taylor Cable®. OEM. Don’t put up with that ominous, unmistakable “tick, tick, tick” sound of an exhaust manifold leak. If it isn’t leaking air into the...
      Multi-layered for excellent conformability and sealSeals even imperfect flanges
      $33.74
    • (0 reviews)
      # 89466900
      Ford Excursion 5.4L 2004, XX Carbon™ Exhaust Header Gaskets by Taylor Cable®. OEM. These durable header flange gaskets are composed of a graphite composition material on a malleable stainless steel core. They’ll seal up tight...
      Malleable stainless steel metal coreGraphite composition sealing material for high heat applications
      $20.92
    • (0 reviews)
      # 97228849
      Ford Excursion 2004, Header Flange Gaskets by Hedman Hedders®. 1 Pair. Gasket made from White acrylic bound paper. Hedman gaskets are made of a special gasket material developed for Hedman. Accept no substitute.
      Made of High Quality MaterialsEasy to Install
      $12.87 - $15.60
    • (1 reviews)
      # 115266052
      Ford Excursion 6.8L 2004, Replacement Exhaust Kit by Walker®. If you are looking for the ultimate in quality and value, then this superior replacement exhaust kit by Walker is what you need. All its components are designed with...
      Direct fit replacementIncludes all applicable flanges, hangers, and sensor fittings
      $43.02 - $370.63
    • (0 reviews)
      # 16498091
      Ford Excursion 2004, Exhaust Manifold by Dorman®. Finish: Natural. Material: Cast Iron. Exhaust Manifold Inlet Port Shape: Round. Heat Shield Included: No. With Installation Hardware. PackageType: Box. More like a complete kit than...
      Cast iron or stainless tubular construction protects against warping and/or crackingLeak-resistant for long-lasting performance
      $48.95 - $385.95
    • (0 reviews)
      # 88866184
      Ford Excursion 4WD (Four Wheel Drive) 2004, ECO CARB Center Catalytic Converter by Eastern®. Catalytic Series: ECO CARB. Converter Configuration: Direct Fit. Catalytic Converter Format: Main Catalytic Converter. Catalytic Converter...
      Direct OEM replacementConverts harmful engine emissions to less dangerous gases and water vapor
      $351.75
    • (0 reviews)
      # 100285979
      Ford Excursion 2004, ECO CARB Center Catalytic Converter by Eastern®. Catalytic Series: ECO CARB. Converter Configuration: Universal Fit. Catalytic Converter Format: Main Catalytic Converter. Inlet Diameter: 3". Outlet Diameter:...
      Universal fitConverts harmful engine emissions to less dangerous gases and water vapor
      $224.41 - $225.33
    • (0 reviews)
      # 38843478
      Ford Excursion with CA Emission 2004, Standard Catalytic Converter by Eastern®. Catalytic Series: Standard. Converter Configuration: Direct Fit. Catalytic Converter Format: Main Catalytic Converter. Catalytic Converter Oxygen...
      Direct OEM replacementConverts harmful engine emissions to less dangerous gases and water vapor
      $370.57
    • (0 reviews)
      # 100278116
      Ford Excursion 5.4L / 6.8L with CA Emission 2004, Standard Catalytic Converter by Eastern®. Catalytic Series: Standard. Converter Configuration: Universal Fit. Catalytic Converter Format: Main Catalytic Converter. Inlet Diameter:...
      Universal fitConverts harmful engine emissions to less dangerous gases and water vapor
      $292.00
    • (0 reviews)
      # 81059892
      Ford Excursion 5.4L / 6.8L With LEV Specification / With LEV1 Specification 2004, Catalytic Converter by DEC®. CARB Compliant: Yes. Converter Configuration: Direct-Fit. Pick out a catalytic converter by DEC and get your emissions...
      Direct fitMade from a heavy duty stainless steel outer shell
      $735.00
    • (0 reviews)
      # 140262573
      Ford Excursion 5.4L / 6.8L 2004, Catalytic Converter and Pipe Assembly by DEC®. Converter Configuration: Direct-Fit. Pick out a catalytic converter by DEC and get your emissions back into check without worrying to fail again. These...
      Direct fitMade from a heavy duty stainless steel outer shell
      $474.60 - $695.80
    • (0 reviews)
      # 83037190
      Ford Excursion 2004, Direct Fit Catalytic Converter by Davico®. EPA Compliant. This direct-fit catalytic converter by Davico will be a great solution to replace your failed or damaged catalytic converter. Once your stock cat fails...
      Helps your vehicle emit harmless gasesDirect OEM replacement
      $222.23 - $588.26
    • (0 reviews)
      # 18160355
      Ford Excursion 6.8L 2004, Quiet-Flow™ Aluminized Steel Oval Muffler Assembly by Walker®. Muffler Series: Quiet-Flow™. Muffler Body Height: 7". Muffler Body Width: 9". Muffler Body Length: 22". Muffler Overall Length: 33.875"....
      Designed for OE equivalent sound and precision fitSpun-locked heads for a proper resistance to backfire
      $110.65
    • (1 reviews)
      # 18183099
      Ford Excursion 6.8L 2004, Aluminized Steel Y-Pipe by Walker®. Material: Aluminized Steel. Overall Length: 21.125". Inlet Quantity: 2 Inlets. Outlet Quantity: 1 Outlet. Inlet Connection Type: 2 Bolt Loose Flange with Spherical...
      Designed to directly replace the factory partMade with precision benders and fixture checked
      $123.50
    • (0 reviews)
      # 18177781
      Ford Excursion 6.8L 2004, Aluminized Steel Tail Pipe by Walker®. Material: Aluminized Steel. Inlet Diameter One: 3". Overall Length: 48.375". Inlet Quantity: 1 Inlet. Outlet Quantity: 1 Outlet. Inlet Connection Type: Pipe. Outlet...
      Designed to directly replace the factory partMade with precision benders and fixture checked
      $43.02
    • (0 reviews)
      # 80183354
      Ford Excursion 5.4L / 6.8L 2004, Prebent Pipe by AP Exhaust®. This superior product was carefully designed with key attention to detail and manufactured from high-grade materials to the strict standards of the highest quality. This...
      100% aluminized pipes are constructed from heavy 14 and 16-gauge steelRe-aluminized weld seam to prevent corrosion
      $19.10 - $150.80
    • (0 reviews)
      # 89466901
      Ford Excursion 5.4L 2004, HTR OEM Collector Gasket by Taylor Cable®. OEM. This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary Quality. Designed utilizing the...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $21.54
    • (0 reviews)
      # 89466887
      Ford Excursion 2004, HTR Round Collector Gasket (1.90") by Taylor Cable®. Type: Round 1.905". This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary Quality....
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $21.54
    • (0 reviews)
      # 84263667
      Ford Excursion Diesel 2004, Exhaust Manifold Clamp by Dorman®. Finish: Silver Metal. Material: Stainless Steel. Maximum Diameter: 4". Nut Type: Hex. Pipe Diameter: 3.5". PackageType: Box. Includes: 1 V-band Clamp. Easily repair...
      Eliminates the need to remove cylinder head, saving you time and moneyIncludes clamp and bolts for a complete repair
      $20.31
    • (0 reviews)
      # 123329113
      Ford Excursion 6.8L 2004, Heavy Duty Stainless Steel U-Bolt Clamp by Walker®. Material: Stainless Steel. Diameter: 3". Inlet Quantity: 1 Inlet. Outlet Quantity: 1 Outlet. With their extensive selection of accessories and hardware...
      Makes installation quick and easyOptimal OE-style fit and quality
      $4.80
    • (0 reviews)
      # 18925000
      Ford Excursion 2004, Exhaust Manifold Gasket Set by Fel-Pro®. If you need durable gaskets to prevent leaks on your vehicle, Fel-Pro is the way to go. Engineered using the latest technologies and global engineering resources, the...
      Direct OEM replacement for a proper fitEnsure reliable sealing performance
      $11.67 - $26.82
    • (0 reviews)
      # 24117539
      Ford Excursion 2004, Exhaust Manifold Gasket by Victor Reinz®, Use 1 per Car. OEM Standard. When you’re low on oil, coolant or some other fluid, you may be tempted to just run down to the local auto parts chain store. But before...
      $9.82 - $64.10
    • (0 reviews)
      # 89466880
      Ford Excursion 2004, Seal-4-Good Round Header Flange Gasket (1.90") by Taylor Cable®. Type: Round 1.905". This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary...
      Limited Lifetime Replacement WarrantyMade Of Dead Soft Aluminum
      $33.74
    • (0 reviews)
      # 89466884
      Ford Excursion 2004, XX Carbon™ Round Header Gasket (1.90") by Taylor Cable®. Type: Round 1.905". This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary...
      Limited Lifetime Replacement WarrantyWithstands Long Term Exposure To Over 2000 Degrees
      $20.92
    • (0 reviews)
      # 123329111
      Ford Excursion 6.8L 2004, High Temperature Graphite 3 Bolt Exhaust Gasket by Walker®. Material: High Temperature Graphite. Inlet Quantity: 1 Inlet. Outlet Quantity: 1 Outlet. Thickness: 0.051". Bolt Hole Center to Center Distance:...
      Makes installation quick and easyOptimal OE-style fit and quality
      $9.49
    • (0 reviews)
      # 93522521
      Ford Excursion 2004, Catalytic Converter Gasket by Genuine®. Is your car noisier these days? Can you smell exhaust fumes in the cabin? Exhaust system repairs should not be put off, both for safety and legal reasons, but before you...
      $13.34
    • (0 reviews)
      # 44701015
      Ford Excursion 5.4L / 6.8L 2004, Exhaust Manifold Gasket by Genuine®. 2 Ports. Is your car noisier these days? Can you smell exhaust fumes in the cabin? Exhaust system repairs should not be put off, both for safety and legal...
      OE quality parts from top original equipment and aftermarket manufacturersFast shipping; 1-2 day delivery time regardless of where you’re located
      $40.18
    • (0 reviews)
      # 18941359
      Ford Excursion 2004, Exhaust Pipe Flange Gasket by Fel-Pro®. If you need durable gaskets to prevent leaks on your vehicle, Fel-Pro is the way to go. Engineered using the latest technologies and global engineering resources, the...
      Direct OEM replacement for a proper fitEnsure reliable sealing performance
      $4.28 - $5.24
    • (0 reviews)
      # 24042456
      Ford Excursion 6.0L 2004, Exhaust Pipe Flange Gasket by Victor Reinz®, Use 1 per Car. OEM Standard. Material: Multi-Layered Steel. This is an aftermarket part that replaces factory OE # 1839620C4, 3C3Z 6N640-AA, 61474. When...
      $3.38
    • (0 reviews)
      # 69862569
      Ford Excursion 2004, Exhaust Manifold Hardware Kit by Dorman®. Dorman manifold bolt and spring kits are just what you need to secure the front flange. These exhaust flange hardware kits are made of steel with a black finish and...
      Direct replacement for a proper fitConveniently available in packs of different quantities
      $8.52 - $21.58
    • (0 reviews)
      # 31662845
      Ford Excursion 5.4L / 6.8L 2004, Front Exhaust Flange Stud and Nut Kit by Dorman®. Material: Metal. Dog Point Fastener: Yes. Pilot Point Fastener: No. Thread Size: #1: M10-1.5, #2: M10-1.5. Length: 2.8". Quantity: 4 Studs and 4...
      Direct replacement for a proper fit every timeDurable steel construction
      $8.31
    • (0 reviews)
      # 91490584
      Ford Excursion 6.0L 2004, 304 Stainless Steel Heavy Wall Up Pipe Set by River City Diesel®. Designed utilizing the latest technology, this product by Titan features premium quality and will perform better than advertised. Perfect...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $799.99
    • (0 reviews)
      # 91490583
      Ford Excursion 6.0L 2004, 304 Stainless Steel Tubular Exhaust Manifold Set without Mounting Hardware by River City Diesel®. Designed utilizing the latest technology, this product by Titan features premium quality and will perform...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $999.99
    • (0 reviews)
      # 91490591
      Ford Excursion 6.0L 2004, Exhaust Manifold Gaskets by River City Diesel®. Pair. Designed utilizing the latest technology, this product by Titan features premium quality and will perform better than advertised. Perfect for your...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $35.99
    • (0 reviews)
      # 89466899
      Ford Excursion 5.4L 2004, Graph-Flex™ Exhaust Header Gaskets by Taylor Cable®. OEM. These durable header flange gaskets are composed of a graphite composition material on a malleable stainless steel core. They’ll seal up tight...
      Malleable stainless steel metal coreGraphite composition sealing material for high heat applications
      $23.04
    • (0 reviews)
      # 23390488
      Ford Excursion 2004, Exhaust Manifold by ATP®. ATP Graywerks Exhaust Manifolds are a high quality OE replacement alternative. Each manifold is developed off of the original parts specifications, to ensure it will install and...
      Manufactured to OE design ensuring manifold will line up and flow like the original unitHigh grade metallurgy resists fatigue cracking and breakage
      $53.74 - $321.36
    • (0 reviews)
      # 91560836
      Universal Steel Chrome Shielded Side Exhaust System by Patriot Exhaust®. Inlet Diameter: 2". Outlet Diameter: 3". Sold as a pair. Give your vehicle that custom look with our classic shielded side exhaust system. Large inlet and...
      Give your vehicle that custom look with our classic shielded side exhaust system with a show quality chrome finishLarge inlet and outlet pipes with low back pressure six-sided louvered core mufflers
      $254.65 - $296.58
    • (0 reviews)
      # 139245596
      Universal Super Competition™ Weld-Up Race Kit by Hooker®. Series: Super Competition™. Hooker Weld-up kits work great for racers who need to build custom headers when a specific fit tuned Super Competition header is not available.
      Mandrel Bent 1 pc. PrimariesSS NHRA Contingency ID Header Tags
      $270.95 - $529.95
    • (0 reviews)
      # mpn358949929
      Universal 3 1/2" Chrome Lake Pipes by Patriot Exhaust®, Sold as a Pair. Includes Muffler, Brackets. Side Pipe made from Steel. Chrome Lake Pipes 63". Show quality chrome Lake Pipe 4 kits connect to headers or stock exhaust system...
      The look of an expensive tuned header side pipe at a fraction of the costSide pipes come with built-in six sided louvered cored mufflers which absorb sound not horsepower
      $332.21




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    2004 Ford Excursion Performance Exhaust Systems Reviews

    Average rating:  4.5  4.5 - 1 review
    4.5 of 5
    Gibson v10 Headers
    Gibson stainless headers look great, fit perfect and can feel little more power. To do the job, I recommend removing tires and front inner fender wells. Torquing the lower bolts can be difficult but not impossible. Do not install the inner fender wells, You need to re-torque the bolt after you run it in the driveway, then after the first 100 and I rechecked them after another 100 miles. After that third re-torque I would install the inner fenders.
    RPosted by Robert J (N Royalton, OH) /
    2000 Ford Excursion
    Was this review helpful for you? Yes
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