2004 Ford Excursion Performance Exhaust Systems

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    • (0 reviews)
      # 20208233
      Ford Excursion 6.0L Exclude California Models 2004, MagnaFlow Series™ Stainless Steel Single Turbo-Back Exhaust System with Double Wall Tips by MagnaFlow®. Finish: Stainless. Exhaust Inlet Connection Type: Clamp On. Exhaust Pipe...
      Built In Stainless Steel For DurabilityTuned, Powerful Exhaust Sound
      $700.85 - $728.79
    • (0 reviews)
      # 3730842
      Ford Excursion Gas RWD (Rear Wheel Drive) 2004, Dual Sport™ Cat-Back Exhaust System by Gibson®. Exit Location: Behind Rear Tire Exit. Exhaust Type: Cat-Back. Main Piping Diameter: 2.25". Muffler Quantity: Single. Muffler Body...
      Increase of 10-15 horsepower and pound feet of torqueDeep, Commanding Exhaust Tone
      $466.35 - $590.45
    • (0 reviews)
      # 3733879
      Ford Excursion Gas 2004, Swept Side™ Single Cat-Back Exhaust System by Gibson®. Exit Location: Behind Rear Tire Exit. Exit Configuration: Single. Exhaust Type: Cat-Back. Main Piping Diameter: 3". Muffler Quantity: Single. Muffler...
      Less restriction for increased exhaust flowIncrease of 10-15 horsepower and pound feet of torque
      $376.24 - $517.41
    • (0 reviews)
      # 3695939
      Ford Excursion 6.0L 2004, Installer Series™ Aluminized Steel Single Diesel Turbo-Back Exhaust System with Single Side Exit by MBRP®. Exhaust Pipe Material: Aluminized Steel. Exit Location: Single Side Exit. Exit Configuration:...
      Mandrel-bent constant-diameter tubingMellow, authoritative exhaust note
      $444.99
    • (0 reviews)
      # 3695922
      Ford Excursion 6.0L 2004, XP Series™ 409 SS Single Diesel Turbo-Back Exhaust System with Single Side Exit by MBRP®. Exhaust Pipe Material: 409 SS. Exit Location: Single Side Exit. Exit Configuration: Single. Exhaust Type:...
      Competition onlyMade of T409 Stainless Steel
      $599.99
    • (0 reviews)
      # 79172813
      Ford Excursion 6.0L 2004, Monster™ Single Exhaust System by Banks®. You'll appreciate the Monster Muffler's polished stainless finish and authoritative exhaust note that shows your engine's true character without that annoying...
      Large-diameter stainless steel pipes and muffler6" x 5" polished 304 stainless exhaust tip
      $524.27 - $599.00
    • (0 reviews)
      # 105140511
      Ford Excursion 6.0L 2004, Mach Force XP™ 409 SS Exhaust System with Polished Tip by aFe®. Exhaust Pipe Material: 409 SS. Main Piping Diameter: 4". Tip Finish: Polished. Get increased exhaust flow, more horsepower and torque,...
      Up to 29% Greater Exhaust Flow than stock systemIncreases horsepower and torque
      $495.00 - $615.00
    • (0 reviews)
      # 100777501
      Ford Excursion 6.0L 2004, Performance Diesel™ Aluminized Steel Exhaust System by Diamond Eye®. Finish: Aluminized. Exhaust Pipe Material: Aluminized Steel. Exit Configuration: Single. Main Piping Diameter: 4". This products is...
      The finest quality at a great priceOE quality parts from top original equipment and aftermarket manufacturers
      $225.63 - $275.78
    • (0 reviews)
      # 88800224
      Ford Excursion Diesel 2004, Single Race Turbo-Back Exhaust System by Flo-Pro®. Exit Configuration: Single. Exhaust Type: Turbo-Back. Main Piping Diameter: 4". Designed with meticulous attention to the smallest detail this premium...
      Made from premium materialsGuarantees exceptional durability
      $329.41 - $379.49
    • (0 reviews)
      # 143321940
      Ford Excursion Power-Stroke Engine 2004, Assault™ Stainless Steel Downpipe-Back Exhaust System by Sinister Diesel®. Exhaust Pipe Material: Stainless Steel. Exhaust Type: Downpipe-Back. Main Piping Diameter: 4". Sinister Diesel...
      Maximize your trucks horsepower and torque409 Stainless steel
      $465.00
    • (1 review)
      # 3729791
      Ford Excursion 2004, Performance Header by Gibson®. Let your engine breathe and gain power and performance with Gibson Performance Headers. These headers will flow much more exhaust than your restrictive factory exhaust manifolds....
      Increases low and mid-range horsepower and torqueIncreases engine efficiency
      $560.10 - $713.41
    • (0 reviews)
      # 61588265
      Ford Excursion 5.4L / 6.8L 2004, Direct Fit Federal Standard Catalytic Converter by MagnaFlow®. Catalytic Series: Standard. Catalytic Converter Substrate Material: Ceramic. Converter Body Material: Stainless Steel. CARB Compliant:...
      Converter body manufactured from heavy-duty stainless steelIncreases exhaust flow compared to original factory converter
      $557.06 - $560.97
    • (0 reviews)
      # 88242791
      Ford Excursion without Fog Lights 2004, Steel Up-Pipe by Sinister Diesel®. Up-pipes with Sinister's stainless steel mandrel bent up-pipes. Sinister Diesel exhaust systems deliver tuned performance and are designed to maximize your...
      Designed to boost your vehicle's performanceMade from high-quality materials
      $119.00
    • (0 reviews)
      # 88244199
      Ford Excursion 2004, Y-Pipe by Sinister Diesel®. All of our up-pipe kits a fully TIG welded on a fixture, as well as back-purged for the highest quality, strongest weld possible. All of our up-pipe kits a fully TIG welded on a...
      Designed to boost your vehicle's performanceMade from high-quality materials
      $499.99
    • (0 reviews)
      # 143322136
      Ford Excursion 2004, Stainless Exhaust Header by Sinister Diesel®. Sinister Diesel High Quality Stainless Steel Exhaust Headers. These headers are made from durable stainless steel and are built to last. Headers include CNC...
      Designed to boost your vehicle's performanceMade from high-quality materials
      $1,499.00
    • (0 reviews)
      # 199852932
      Ford Excursion 2004, Vibe-Lock Header Bolt Kit by Taylor Cable®. Size: 0.31 - 1.25 x 0.98". This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary Quality....
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $80.22 - $136.80
    • (0 reviews)
      # 61602109
      Ford Excursion 5.4L 2004, 0.030" MLS Exhaust Head Gasket by Cometic Gasket®. Compressed Thickness: 0.030". Port Style: Stock. Cometic MLS Gaskets are comprised of multiple layers of stainless steel providing a even load across the...
      Made of High Quality MaterialsBuilt to Last
      $31.61
    • (0 reviews)
      # 116537527
      Ford Excursion 2004, Manifold Gasket Set by Magnum Gasket®. Standard Material. You'd better be ready to take the heat if you're going to seal an exhaust manifold, where temperatures can often exceed 1,000°F. You can count on...
      Made of High Quality MaterialsThe best combination of steel layers and high-temp gasket materials
      $9.35 - $12.09
    • (1 review)
      # 115266052
      Ford Excursion V10 2004, Replacement Exhaust Kit by Walker®. If you are looking for the ultimate in quality and value, then this superior replacement exhaust kit by Walker is what you need. All its components are designed with...
      Direct fit replacementIncludes all applicable flanges, hangers, and sensor fittings
      $41.67 - $116.59
    • (0 reviews)
      # 16498091
      Ford Excursion 2004, Exhaust Manifold by Dorman®. Finish: Natural. Material: Cast Iron. Exhaust Manifold Inlet Port Shape: Round. Heat Shield Included: No. With Installation Hardware. Package Type: Box. More like a complete kit...
      High Quality tubular construction protects against warping and/or crackingLeak-resistant for long-lasting performance
      $48.95 - $385.95
    • (0 reviews)
      # 23390488
      Ford Excursion 2004, Exhaust Manifold by ATP®. ATP Graywerks Exhaust Manifolds are a high quality OE replacement alternative. Each manifold is developed off of the original parts specifications, to ensure it will install and...
      Manufactured to OE design ensuring manifold will line up and flow like the original unitHigh grade metallurgy resists fatigue cracking and breakage
      $53.74 - $321.36
    • (0 reviews)
      # 88866184
      Ford Excursion 2004, Direct Fit Catalytic Converter by Eastern®. Inlet A: 3 Bolt Welded. Outlet A: 3". Overall Length: 56". If you need to replace your failed or damaged catalytic converter, this product is the right choice....
      Direct OEM replacementConverts harmful engine emissions to less dangerous gases and water vapor
      $351.75 - $370.57
    • (0 reviews)
      # 100278116
      Ford Excursion 5.4L / 6.8L with CA Emissions 2004, Standard Universal Fit Undercar Torpedo Catalytic Converter by Eastern®. Inlet A: 3". Outlet A: 3". Overall Length: 28". Converter Body Length: 23". Whether your catalytic...
      Universal fitConverts harmful engine emissions to less dangerous gases and water vapor
      $299.82
    • (0 reviews)
      # 100285979
      Ford Excursion 2004, Universal Fit Center Torpedo Catalytic Converter by Eastern®. Inlet A: 3". Outlet A: 3". Overall Length: 28". Converter Body Length: 23". Whether your catalytic converter is damaged by road debris or failed due...
      Universal fitConverts harmful engine emissions to less dangerous gases and water vapor
      $230.43 - $231.37
    • (0 reviews)
      # 81059892
      Ford Excursion 5.4L / 6.8L With LEV Specification / With LEV1 Specification 2004, Catalytic Converter by DEC®. CARB Compliant: Yes. Converter Configuration: Direct Fit. Pick out a catalytic converter by DEC and get your emissions...
      Direct fitMade from a heavy duty stainless steel outer shell
      $735.00
    • (0 reviews)
      # 83037190
      Ford Excursion 2004, Direct Fit Catalytic Converter by Davico®. CARB Compliant: No. Converter Configuration: Direct Fit. This direct-fit catalytic converter by Davico will be a great solution to replace your failed or damaged...
      Helps your vehicle emit harmless gasesDirect OEM replacement
      $222.23 - $588.26
    • (0 reviews)
      # 18160355
      Ford Excursion V10 2004, Quiet-Flow™ Stainless Steel Oval Muffler Assembly by Walker®. Muffler Series: Quiet-Flow™. Inlet Diameter: 3". Outlet Diameter: 3". Muffler Body Height: 7". Muffler Body Width: 9". Muffler Body Length:...
      Designed for OE equivalent sound and precision fitSpun-locked heads for a proper resistance to backfire
      $106.75
    • (1 review)
      # 18183099
      Ford Excursion V10 2004, Aluminized Steel Y-Pipe by Walker®. CARB Compliant: No. Material: Aluminized Steel. Overall Length: 21.125". Inlet Quantity: 2 Inlets. Outlet Quantity: 1 Outlet. Inlet Connection Type: 2 Bolt Loose Flange...
      Designed to directly replace the factory partConstructed with OEM type connections
      $116.59
    • (0 reviews)
      # 18177781
      Ford Excursion V10 2004, Aluminized Steel Tail Pipe by Walker®. CARB Compliant: No. Material: Aluminized Steel. Inlet Diameter: 3". Overall Length: 48.375". Inlet Quantity: 1 Inlet. Outlet Quantity: 1 Outlet. Inlet Connection Type:...
      Designed to directly replace the factory partMade with precision benders and fixture checked
      $41.67
    • (0 reviews)
      # 84263667
      Ford Excursion Diesel 2004, Exhaust Manifold Clamp by Dorman®. Finish: Silver Metal. Material: Stainless Steel. Maximum Diameter: 4". Nut Type: Hex. Pipe Diameter: 3.5". Package Type: Box. Includes: 1 V-band Clamp. Easily repair...
      Eliminates the need to remove cylinder head, saving you time and moneyReduces installation time
      $20.31
    • (0 reviews)
      # 165388241
      Ford Excursion 5.4L / 6.8L 2004, Extra Heavy Duty Natural Welded Saddle Clamp by AP Exhaust®. Size: 3". Finish: Natural. This superior product was carefully designed with key attention to detail and manufactured from high-grade...
      Made from first-rate materialsEnsures outstanding durability
      $3.98
    • (0 reviews)
      # 123329113
      Ford Excursion V10 2004, Heavy Duty Stainless Steel U-Bolt Clamp by Walker®. Material: Stainless Steel. Diameter: 3". U-Bolt Diameter: 0.375". With their extensive selection of accessories and hardware for the exhaust system,...
      Makes installation quick and easyOptimal OE-style fit and quality
      $4.72
    • (0 reviews)
      # 89466899
      Ford Excursion 5.4L 2004, Graph-Flex™ Exhaust Header Gaskets by Taylor Cable®. OEM. These durable header flange gaskets are composed of a graphite composition material on a malleable stainless steel core. They’ll seal up tight...
      Malleable stainless steel metal coreGraphite composition sealing material for high heat applications
      $23.04
    • (0 reviews)
      # 89466898
      Ford Excursion 5.4L 2004, Seal-4-Good™ Exhaust Header Gaskets by Taylor Cable®. Don’t put up with that ominous, unmistakable “tick, tick, tick” sound of an exhaust manifold leak. If it isn’t leaking air into the manifold...
      Multi-layered for excellent conformability and sealSeals even imperfect flanges
      $33.74
    • (0 reviews)
      # 89466900
      Ford Excursion 5.4L 2004, XX Carbon™ Exhaust Header Gaskets by Taylor Cable®. 3 Valve OEM. These durable header flange gaskets are composed of a graphite composition material on a malleable stainless steel core. They’ll seal up...
      Malleable stainless steel metal coreGraphite composition sealing material for high heat applications
      $20.92
    • (0 reviews)
      # 44701015
      Ford Excursion 5.4L / 6.8L 2004, Exhaust Manifold Gasket by Genuine®. 2 Ports. Is your car noisier these days? Can you smell exhaust fumes in the cabin? Exhaust system repairs should not be put off, both for safety and legal...
      OE quality parts from top original equipment and aftermarket manufacturersFast shipping; 1-2 day delivery time regardless of where you’re located
      $40.18
    • (0 reviews)
      # 18925000
      Ford Excursion 2004, Exhaust Manifold Gasket Set by Fel-Pro®. If you need durable gaskets to prevent leaks on your vehicle, Fel-Pro is the way to go. Engineered using the latest technologies and global engineering resources, the...
      Direct OEM replacement for a proper fitEnsure reliable sealing performance
      $11.61 - $26.71
    • (0 reviews)
      # 24117539
      Ford Excursion 2004, Exhaust Manifold Gasket by Victor Reinz®, Use 1 per Car. OEM Standard. When you’re low on oil, coolant or some other fluid, you may be tempted to just run down to the local auto parts chain store. But before...
      $10.20 - $66.89
    • (0 reviews)
      # 158081974
      Ford Excursion 2004, Exhaust Manifold Gasket Set by DNJ Engine Components®. Get this top-grade quality replacement for your worn out part from DNJ. Expertly crafted from premium materials, this product is of the finest quality to...
      Designed to restore your vehicle's original performanceProvides superior sealing performance
      $7.76 - $11.66
    • (0 reviews)
      # 93522521
      Ford Excursion 2004, Catalytic Converter Gasket by Genuine®. Is your car noisier these days? Can you smell exhaust fumes in the cabin? Exhaust system repairs should not be put off, both for safety and legal reasons, but before you...
      $13.18
    • (0 reviews)
      # 123329111
      Ford Excursion V10 2004, High Temperature Graphite 3 Bolt Exhaust Gasket by Walker®. Material: High Temperature Graphite. Thickness: 0.051". Bolt Hole Center to Center Distance: 3.82". Port Dimensions: 3.01" Length x 3.01" Width....
      Makes installation quick and easyOptimal OE-style fit and quality
      $9.30
    • (0 reviews)
      # 18941359
      Ford Excursion 2004, Exhaust Pipe Flange Gasket by Fel-Pro®. If you need durable gaskets to prevent leaks on your vehicle, Fel-Pro is the way to go. Engineered using the latest technologies and global engineering resources, the...
      Direct OEM replacement for a proper fitEnsure reliable sealing performance
      $4.26 - $5.22
    • (0 reviews)
      # 24042456
      Ford Excursion 6.0L 2004, Exhaust Pipe Flange Gasket by Victor Reinz®, Use 1 per Car. OEM Standard. Material: Multi-Layered Steel. When you’re low on oil, coolant or some other fluid, you may be tempted to just run down to the...
      $3.52
    • (0 reviews)
      # 89466901
      Ford Excursion 5.4L 2004, HTR OEM Collector Gasket by Taylor Cable®. 3 Valve OEM. This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary Quality. Designed...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $21.54
    • (0 reviews)
      # 89466887
      Ford Excursion 2004, HTR Round Collector Gasket (1.90") by Taylor Cable®. Size: 1.905". Round Shape. This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $21.54
    • (0 reviews)
      # 89466880
      Ford Excursion 2004, Seal-4-Good Round Header Flange Gasket (1.90") by Taylor Cable®. Size: 1.90". Round Shape. This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of...
      Limited Lifetime Replacement WarrantyMade Of Dead Soft Aluminum
      $33.74
    • (0 reviews)
      # 89466884
      Ford Excursion 2004, XX Carbon™ Round Header Gasket (1.90") by Taylor Cable®. Size: 1.9". Round Shape. This products is an OEM and Performance company that was built on its founding heritage supported by a tradition of Legendary...
      Limited Lifetime Replacement WarrantyWithstands Long Term Exposure To Over 2000 Degrees
      $20.92
    • (0 reviews)
      # 69862569
      Ford Excursion 2004, Exhaust Manifold Hardware Kit by Dorman®. Dorman manifold bolt and spring kits are just what you need to secure the front flange. These exhaust flange hardware kits are made of steel with a black finish and...
      Direct replacement for a proper fitBuilt to Last
      $8.45 - $22.40
    • (0 reviews)
      # 31662845
      Ford Excursion 5.4L / 6.8L 2004, Front Exhaust Flange Stud and Nut Kit by Dorman®. Material: Metal. Dog Point Fastener: Yes. Pilot Point Fastener: No. Thread Size: #1: M10-1.5, #2: M10-1.5. Length: 2.8". Quantity: 4 Studs and 4...
      Direct replacement for a proper fit every timeDurable steel construction
      $8.31
    • (0 reviews)
      # 91490584
      Ford Excursion 6.0L 2004, 304 Stainless Steel Heavy Wall Up Pipe Set by River City Diesel®. Designed utilizing the latest technology, this product by Titan features premium quality and will perform better than advertised. Perfect...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $599.99
    • (0 reviews)
      # 181797475
      Ford Excursion 6.0L 2004, Tubular Exhaust Manifold Set by River City Diesel®. Designed utilizing the latest technology, this product by Titan features premium quality and will perform better than advertised. Perfect for your...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $99.99 - $999.99
    • (0 reviews)
      # 91490591
      Ford Excursion 6.0L 2004, Exhaust Manifold Gaskets by River City Diesel®. Pair. Designed utilizing the latest technology, this product by Titan features premium quality and will perform better than advertised. Perfect for your...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $35.99
    • (0 reviews)
      # 181797351
      Ford Excursion 6.0L 2004, Turbo Hardware Kit by River City Diesel®. with New Bolts, Clips, and Paper Gasket Required. Designed utilizing the latest technology, this product by Titan features premium quality and will perform better...
      Designed to deliver trouble-free, consistent performanceRight for your vehicle and lifestyle
      $17.60
    • (0 reviews)
      # 91560836
      Universal Steel Chrome Shielded Side Exhaust System by Patriot Exhaust®. Exhaust Pipe Material: Steel. Main Piping Diameter: 2". Give your vehicle that custom look with our classic shielded side exhaust system. Large inlet and...
      Give your vehicle that custom look with our classic shielded side exhaust system with a show quality chrome finishLarge inlet and outlet pipes with low back pressure six-sided louvered core mufflers
      $254.65 - $294.31
    • (0 reviews)
      # 193552081
      Universal Spec II™ Stainless Steel Inner Silencer by Buddy Club®. Developed strictly for competition use the Buddy Club Racing Spec II exhaust system is the pinnacle of all competition exhaust systems available today. A racing...
      Specially designed system for competition use onlyIncrease of exhaust gas velocity in order to improve efficiency
      $40.00
    • (0 reviews)
      # 139245596
      Universal Super Competition™ Weld-Up Race Kit by Hooker®. Series: Super Competition™. Hooker Weld-up kits work great for racers who need to build custom headers when a specific fit tuned Super Competition header is not...
      Mandrel Bent 1 pc. PrimariesSS NHRA Contingency ID Header Tags
      $270.95 - $529.95
    • (0 reviews)
      # mpn358949929
      Universal 3 1/2" Chrome Lake Pipes by Patriot Exhaust®, Sold as a Pair. Includes Muffler, Brackets. Side Pipe made from Steel. Chrome Lake Pipes 63". Show quality chrome Lake Pipe 4 kits connect to headers or stock exhaust system...
      The look of an expensive tuned header side pipe at a fraction of the costSide pipes come with built-in six sided louvered cored mufflers which absorb sound not horsepower
      $339.21
    • (6 reviews)
      # 120105855
      Universal 200 Series Stainless Steel Round Catalytic Converter by Flowmaster®. Catalytic Series: 200 Series. CARB Compliant: No. Converter Configuration: Universal Fit. Converter Body Material: Stainless Steel. Catalytic Converter...
      Exceed all federal emission standardsStainless Steel shells
      $116.53 - $204.95
    • (5 reviews)
      # 120105826
      Universal 220 Series Stainless Steel Oval Catalytic Converter by Flowmaster®. Catalytic Series: 220 Series. CARB Compliant: No. Converter Configuration: Universal Fit. Converter Body Material: Stainless Steel. Catalytic Converter...
      Exceed all federal emission standardsStainless Steel shells
      $66.26 - $68.56
    • (5 reviews)
      # 120105830
      Universal 222 Series Stainless Steel Round Catalytic Converter by Flowmaster®. Catalytic Series: 222 Series. CARB Compliant: No. Converter Configuration: Universal Fit. Converter Body Material: Stainless Steel. Catalytic Converter...
      Exceed all federal emission standardsStainless Steel shells
      $67.12




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    2004 Ford Excursion Performance Exhaust Systems Reviews

    Average rating:  4.5  4.5 - 1 review
    4.5 of 5
    Gibson v10 Headers
    Gibson stainless headers look great, fit perfect and can feel little more power. To do the job, I recommend removing tires and front inner fender wells. Torquing the lower bolts can be difficult but not impossible. Do not install the inner fender wells, You need to re-torque the bolt after you run it in the driveway, then after the first 100 and I rechecked them after another 100 miles. After that third re-torque I would install the inner fenders.
    RPosted by Robert J (N Royalton, OH) /
    2000 Ford Excursion
    Was this review helpful for you? Yes
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