Daystar™ produces millions of plastic injection molded parts every year on micro processor controlled Van Dorn molding machines ranging in size from 85 to 400 tons. They are extremely experienced in running elastomeric compounds such as flexible PVCs, thermoplastic polyurethanes, and TPRs. They also run large quantities of other thermoplastic resins.
Boots
The design and production of elastomeric boots or bellows is a Daystar™ specialty. They have developed proprietary design software, specialized injection molding bases, special purpose robotics, and unique boring and turning tools that enable us to provide the optimum boot solution to their customer at unrivaled tooling and piece part prices.
Quality
Daystar™ has always met their customers needs by designing and producing the highest possible quality parts. Since 2000, Daystar has been certified ISO 9001, and they currently hold ISO9001:2008 certification. This demanding certification, recognized worldwide, ensures their customers that the entire process, from design to shipment, is independently verified and documented to meet or exceed their customers expectations.
Cast Polyurethane
Daystar™ is a recognized specialist in manufacturing cast polyurethane elastomeric and microcellular foam parts for the automotive industry. They have developed several families of proprietary polymer formulations that give them the ability to match material properties to the specific application at hand.
Engineering
Engineering excellence is not just a catch phrase at Daystar™ - it is the foundation of their company. Daystar™ engineers can execute all aspects of the design process for part modeling and simulation to multi axis toolpath creation.
Toolmaking
Daystar™ has been producing high quality injection molds for over 30 years ranging in sophistication from single cavity prototype molds to multicavity molds with hot runners and side actions.