Brembo makes every effort to test for and eliminate abnormal brake noise from the systems we offer. There are many factors that can contribute to abnormal brake noises, and while it is unlikely that a Brembo system will create noise, the engineering and customer service departments are available to answer questions and work to solve any noise issues which may arise.
In its 50 years of existence, Brembo has secured a prestigious place for itself in the automotive braking system sector. This position can only be held through continuous innovation in products and services, maintaining the highest possible quality levels, offering competitive prices and focusing the utmost attention on safety, individual and public health and respect for the environment. The group's Quality, Safety and Environment policy expresses Brembo's commitment to client satisfaction and ongoing improvement.
At the speeds that stopping distance is generally measured from (60 to 70mph), the test is primarily testing the tire's grip on the pavement. As delivered from the manufacturer, nearly all vehicles are able to engage the ABS or lock the wheels at these speeds. Therefore, an increase in braking power will do nothing to stop the vehicle in a shorter distance. For this reason, Brembo does not record stopping distances at this time. The Brembo systems will show their greatest advantages when braking from higher speeds, or when tasked with repeated heavy braking. The increased braking torque provides for maximum deceleration at speed, and the ability to absorb and quickly dissipate the intense heat generated during repeated braking insures that the braking system will perform at the same high level each time.
Brembo offers different levels for different applications, and for different budgets. There are currently three performance levels within the Brembo program. The first level is the Sport system. These kits include cross-drilled or slotted discs and high performance brake pads, and are direct replacements for the OEM components. The second level, the Gran Turismo system, upgrades the entire corner brake assembly. These kits combine fixed mount, 4, 6, or 8-piston aluminum calipers equipped with high performance brake pads, one or two piece directionally vented discs, and steel-braided brake lines. For those seeking a system for exclusive or nearly exclusive track use, the Race systems offer upgrades consisting of true racing components.
During braking, the front of the vehicle does the majority of the work. Exactly how much is influenced by the vehicle's weight distribution, wheelbase, and center of gravity. Brembo engineers all of its systems to ensure that the brake balance of the vehicle is not compromised. If designed properly, adding a big brake system to the rear of the vehicle can result in improved thermal capacity, modulation and control of the vehicle. Brembo offers properly biased rear brake systems for a large number of high performance applications.
Brembo's calipers are directional, due to the use of sequential piston sizes. The leading pistons are smaller in diameter in order to combat uneven wear of the brake pads. Upon close examination of the caliper, you will find a small arrow cast in place which denotes the direction of disc rotation. Additionally, when mounted on the vehicle, the bleed screw(s) must be at the top of the caliper.
The pads that are provided with Brembo brake systems are high performance pads that offer a very broad temperature and performance range. The pads are effective at cold temperatures as well as the higher temperatures seen during performance driving. These pads are suited to high performance street driving, and limited track usage. If the vehicle is going to be used predominantly on the track or if you wish to change brake pads when driving on the track, please contact Brembo for recommendations on alternate friction materials, and the trade offs relating to their use.
It is a popular misconception that the slots or drillings in a disc determine the direction of rotation. In truth, for an internally vented disc, the geometry of the vanes dictates the direction of rotation. There are three vane types in use:
The first two vane types are non-directional, and can be used on either side of the vehicle. The curved vane disc, however, is directional. A curved vane disc must be installed with the vanes running back from the inside to outside diameters in the direction of rotation. Orienting the disc in the manner creates a centrifugal pump. The rotation of the disc causes air to be pumped from the center of the disc, through the vanes, and out through the outside diameter of the disc. This greatly enhances the disc's ability to dissipate heat. Additionally, all of Brembo's slotted discs are directional as well, regardless of the vane geometry. The discs should be installed such that the end of the slot nearest the outer edge of the disc contacts the pad first.
The useable life of a brake disc is influenced by a number of factors including vehicle weight, driving style, vehicle usage, brake pad material, and many others. Therefore a blanket disc lifetime cannot be given. However, when used in the same conditions, a Brembo disc should meet or exceed the life of the disc it replaces. It is important, however, to periodically check the disc thickness, and replace the disc if it falls below the minimum allowed thickness.
The answer is yes, for optimum performance, any time different friction materials or discs are introduced, a bedding procedure should be carried out.
The number of holes in a cross-drilled disc is part of the engineered system. Brembo has done extensive testing with regards to the number of holes, their size, their location and their chamfering. This attention to detail is what truly sets Brembo apart in the world of braking. The same attention to detail that is delivered to the Ferrari Formula One effort is a component of the high performance program. The number of holes in a disc is in part a function of the size of the disc and the internal venting (if it is a vented disc).
Drilling or slotting discs aids the disc in several ways:
The edges of the slots or holes continuously clean and refresh the pad surface as well as providing increased brake "bite". Additionally, they prevent gasses from collecting between the pad and disc interface.
The main advantages of drilled and slotted discs are the same: increased brake "bite", and a continuous refreshing of the brake pad surface. Drilled discs have the additional advantage of being lighter and running cooler however there are certain pad materials that should not be used with a drilled disc.
Brembo brake systems are designed to work with your standard master cylinder, and do not hamper the function of your ABS or traction control system.
There are several reasons that a two-piece floating disc assembly is of benefit. First, by using an aluminum bell for the hub section of the disc saves a great deal of weight. Since this is both rotating and unsprung, it benefits the acceleration, braking, and handling of the vehicle. Secondly, it is better able to handle the large temperature changes that a brake disc experiences. In a two-piece floating disc assembly, the iron disc heats up uniformly, and the controlled float which is present allows for the differential expansion of the very hot brake disc, and the relatively cool aluminum bell. This allows the disc to be used under severe conditions without having a detrimental effect. Some of the bushings in the two-piece disc assembly seem to be loose. The two-piece disc assemblies utilize a floating disc. The mounting system of the disc is designed to allow a specific amount of float in both the radial and axial directions. Brembo has engineered special springs that are used on every other fastener in order to slightly preload the assembly. This has been done to prevent excessive noise from the system during street use, while still maintaining the benefits of a floating disc. These springs can be seen when looking at the backside of the disc. The small screws on the backside of the disc are properly torqued during assembly and utilize thread lock compound to prevent loosening. They must not be tightened further.
Not necessarily. There are many factors to take into account when choosing a performance brake system. First and foremost, a brake system must be designed based on the vehicle parameters, and the type of use it will experience. Brake systems are designed to operate best within a prescribed temperature range. While modern high performance friction materials broaden this temperature range from relatively cold pad temperatures to the high temperatures experienced in performance driving situations, the use of a disc that is too large will limit disc temperatures to the extreme lower end of this range. Not only will the disc temperature not reach the optimum range, but it will also be heavier than necessary. Below you will find an explanation of how reducing the weight of the braking system further enhances performance.
Brake torque is essentially the power of the braking system. The brake caliper acts on the disc at a certain distance from the hub center, known as the effective radius. The force exerted by the caliper, multiplied by the effective radius of the system equals the brake torque. Increasing either the force applied by the caliper, or the effective radius results in increased brake torque.
A fixed caliper is secured rigidly to the axle assembly and has at least two opposing pistons that force the pads against the disc. A sliding or floating caliper has pistons on only one side of the disc. Therefore, when the caliper acts, it must slide or float in order to bring the pad on the opposite side in contact with the disc. Nearly all original equipment calipers are of the floating type. In a system with fixed calipers, not only is the mounting much more rigid, but the stiffness of the caliper itself is greatly increased. This manifests itself in enhanced braking performance, pedal feel, and pad wear.
The mass of any vehicle requires energy to accelerate or decelerate. Reducing the vehicle mass improves acceleration, and requires less energy to be dissipated during deceleration. Rotating mass requires additional energy in order to increase or decrease its speed of rotation. Therefore, decreasing the mass of the caliper is valuable due to its contribution to total vehicle mass, and decreasing the mass of the disc has an even greater benefit due to the fact that it must rotate as well. Additionally, the mass of the brake system is also unsprung mass. Reducing the unsprung mass has the additional benefit of improved suspension performance, resulting in enhanced ride and handling.
Most 2-wheel applications take only 2-3 hours to complete.