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CV Boot Repair Kits | Replace the Boot, Not the Whole Axle!

Rubber boots covering axle joints will tear due to normal wear and outside factors. We show you what to replace and how to do it – before axle damage occurs.

What Is A CV Boot?

To understand the function of a CV boot, it's important to first look at what the "CV" part signifies. A constant velocity (CV) joint is a coupling found on one or both ends of axle shafts fitted to vehicles with independent suspension setups. A ball-shaped piece on the axle shaft end(s) sits within a cup-shaped piece attached to shorter shafts leading to the wheels or center mounting point. Ball bearings situated in between allow axles equipped with CV joints to flex and pivot.

Constant Velocity Joint Scheme
An illustration of a constant velocity (CV) joint.

CV joints are mostly found on front-wheel-drive vehicles because they can best accommodate steering angle variations in addition to up-and-down wheel travel. Many modern rear-wheel-drive cars with independent rear suspension setups also use CV joints at the ends of rear axle half-shafts, and even driveshafts in some cases.

CV Boot Encases CV Joint
A closer look at how a CV boot surrounds and encases a typical CV joint.

CV joints are packed with lubricating grease that allows them to operate for an extremely long time without wear. To keep this grease contained and uncontaminated from outside dirt and grit, a CV boot fully surrounds and encases the joint. Ring clamps (or "bands") on both sides of the boot maintain a tight seal. While most CV boots are made of rubber, some are made of other materials such as polyurethane or neoprene for increased durability.

Ring Shaped Clamp
CV boots are kept in place by ring shaped clamps at both ends that create a tight seal.

CV Boots Are Subject To Wear And Eventual Damage

Over time, CV joints can split at the seams from normal wear, and they can be punctured by loose debris or while driving over rough terrain. Typically, cracks from normal wear appear first on outer CV boots closest to the wheels because they are subject to a greater range of up-and-down motion. In most everyday driving situations, CV boot damage occurs while driving through hard-packed snow, or on roads covered with large gravel or stones. Naturally, off-roading over rocks or through water greatly increases the likelihood of CV boot damage.

CV Boots Damaged From Normal Wear And Outside Factors
Shown here are CV boots damaged from normal wear (left) and from outside factors (right).

Regardless of how damage occurs, the end result is the same. Grease packed inside a boot will leak out as the axle rotates, and dirt and moisture will work their way in. Without proper lubrication, abrasive grit and corrosion from water eventually cause a CV joint to wear to the point where it's compromised and must be replaced before complete breakage occurs.

Driving Through Hardened Snow And Gravel
Driving through hardened snow and over loose gravel are the most common causes of CV boot damage.

Periodic inspection of your CV boots is a good idea, because it's possible to spot a small crack or tear early on before a CV joint becomes compromised. While larger punctures will result in dark-colored grease being visibly splattered all over, catching the problem sooner rather than later means you'll be able to get away with replacing only the CV boot itself. A whole new CV joint is a considerably more expensive part to replace if the problem is ignored.

Visible CV Boot Grease Build-Up
When a CV boot tears, grease packed inside will fly out as the axle rotates.

A faulty outer CV joint will make a popping or clicking noise as your steering wheel is turned - becoming louder as you accelerate around a corner. While inner CV joint failures aren't as common, symptoms include shimmying or shake from side-to-side as you accelerate. You may also notice a clunking sound when your gear selector lever is moved directly from one gear to another.

Replace The CV Boot, Not The Whole Joint

Below, we'll look at replacement CV boots found in the CV Joints, Boots & Components section of our website, and we'll give an overview of the steps involved with replacing one. If you plan to use a mechanic to make the repair, being prepared with a new replacement CV boot is still a good idea because you'll pay only for labor. Parts you'll get from us will be high quality at a good price - so you'll be spared markup on parts charged by most shops (we recommend asking for a quote on labor before discussing how you'll be supplying the part).

Motorcraft CV Joint Boot Kit
The Motorcraft CV Joint Boot Kit.

Our website will automatically ensure you receive a CV boot designed for a tight fit on your specific vehicle once the year, make, and model are entered in our Product Options field. Unless noted, all CV boots are "vehicle specific". Ones that are designed to fit any vehicle are noted on the product page as "universal fit".

For starters, we've got replacement CV boots made directly by several auto manufacturers. There's the AC Delco GM Original Equipment CV Joint Boot Kit (for certain General Motors models back to 1995), the Motorcraft CV Joint Boot Kit (Ford/Lincoln/Mercury models back to 1986), and the Mopar CV Joint Boot Kit (Chrysler/Dodge/Jeeps back to 1991).

You'll also find a wide range of aftermarket CV boots for Chrysler division models (including Jeeps) with the Crown CV Joint Boot kit. Got a late model Porsche 911? Take a look at the Original Equipment brand Replacement CV Joint Boot. For newer Saabs, we've got the Professional Parts Sweden CV Boot Kit.

First Equipment Quality's Replacement CV Joint Boot specializes in Porsche, Volkswagen, and Audi models from 1965-93, and Meyle's CV Joint Kit focuses on these and other German-made cars from 1987-present. And if you can’t locate boots for your specific vehicle, we’ve got the universal-fit CV Boot by RCV Performance.

Aftermarket Rear CV Boot
The Aftermarket Rear CV Boot.
Genuine CV Boot Kit
The Genuine CV Boot Kit.

If you've got a classic German car, Febi's Replacement CV Joint Boot Kit provides good product coverage for 1960s Porsche and VW models, Mercedes from 1972-1990s, BMWs back to 1978, and Audis back to 1985. Aftermarket's Rear CV Joint Boot focuses on rear-wheel-drive VW vans from 1968-1992, and Vemo's Inner CV Joint Boot Kit focuses on front-wheel-drive VW vans through 2003. Vaico CV boot kits provide good coverage for Mercedes models from 1986-on along with later BMWs, VWs, and Audis.

For CV boot kits that include a wide range of newer vehicles in addition to popular American and Euro classics, we've got Beck Arnley CV Joint Boot Kits, the EMPI CV Joint Boot Kit, Genuine CV Boot Kit (mostly European and Asian imports from 1994-on), Moog CV Joint Boot Kit, and the Rein CV Joint Boot Kit (includes BMWs back to 1969).

Universal-Fit CV Boots

If you've been unable to locate a replacement CV boot after looking through the above products, we've got universal fit CV boots from the Astoria 2000 brand designed for use on any vehicle. Choose the Standard CV Flex Boot for American and import cars, or the Universal Truck/SUV CV Flex Boot for 4x4s.

Heavy-Duty CV Protection

Many of our staffers at CARiD are off-road enthusiasts, and we understand the call of the trails. Consequentially, we know how unforgiving rocks, fallen branches, and other hazards can be - especially to CV boots that are in extremely vulnerable positions. Whether you travel over rough terrain by choice or by necessity, you need replacement CV boots that offer a higher level of protection. We've got a number of choices.

Travel Over Rough Terrain
If you regularly find yourself in any of these situations, we've got the heavy-duty CV boots you need.

For starters, the RCV Performance Heavy Duty CV Boot is made from neoprene - an extremely elastic compound that's much more difficult to puncture than rubber. These boots are a universal fit design - so they'll adapt to any axles once ring clamps are applied.

There’s the Dorman CV Joint Boot in neoprene or silicone varieties (based on vehicle applications) that are available for a variety of 4x4s as well as early front-wheel-drive Cadillac Eldorados/Olds Toronados and hard-to-find classic imports such as 1970s Audis, Fiats, and Mercedes-Benzes. For 1989-98 Nissan 240SX models, the Megan Racing CV Boot Kit features boots made from a highly durable silicone-based material.

RCV Performance Heavy Duty And Dorman CV Joint Boot
The RCV Performance Heavy Duty CV Boot (left), and Dorman CV Joint Boot (right).
Polyurethane CV Boot From RCV Performance
We've got durable polyurethane CV boots from RCV Performance.

We've also got CV boots made of hearty polyurethane - another material that's extremely durable in off-road situations. There's the RCV Performance Spherical Sealing Technology CV Seal for full-size American trucks or Jeeps.

Strap-On CV Boot Covers
Strap-on CV boot covers from PRP Seats and RCV offer an additional, temporary layer of protection during off-roading.

If you'll be taking your truck off-roading, you'll also benefit greatly from protective CV boot covers that secure in place temporarily over your existing boots using Velcro straps. We've got the RCV Performance CV Over Boot and the PRP Seats CV Joint Boot Covers - both of which are designed to protect boots of any size and shape.

How To Replace An Outer CV Boot

Since outer CV boots need replacing far more often than inner ones, we'll look at the process of replacing an outer CV boot. Once the wheel is removed and the axle shaft is freed from its anchor points, sliding the old one off and the new one on is relatively simple. Below, we'll start from the point where lug nuts/bolts have been removed from the vehicle's wheel.

Step 1: Remove The Axle Nut from the Center of the wheel

Axle Nut Removal

With a socket, loosen and remove the axle nut from the center of the wheel. This will allow the axle to be pulled loose from the steering knuckle assembly at a later point. Remove the wheel from the vehicle as well.

Step 2: Disconnect the Steering Tie Rod

Underneath the steering tie rod linkage connection, you'll see a threaded stud with a cotter pin in it. Use a pair of needle nose pliers to grab and remove the cotter pin. Once the pin is out, you can loosen and remove the nut.

Steering Tie Rod Disconnect

Next, you'll need to whack the end of the threaded stud to break it loose and remove it. In order to prevent damage to the stud or the threads on it, use a heavy plastic mallet instead of a metal hammer (in some applications, you can use a pickle fork). If you don't have a plastic mallet, use a piece of wood to cushion the impact between the hammer and the ball joint stud.

Step 3: Remove The Sway Bar Link Rod

Sway Bar Link Rod Removal

To ensure you are able to push the lower control arm all the way down (in a future step), temporarily disconnect and remove the sway bar link rod that connects the sway bar to the lower control arm. These link rods use standard bolts on both ends, so the removal should be relatively straightforward.

Step 4: Disconnect The Lower Control Arm

To free the ball joint at the end of the lower control arm so it can be disconnected, you'll need to loosen a long, horizontally-positioned bolt and slide it out. Tap downward on the lower control arm with a hammer in order to break the pin at the end free from the steering knuckle that the wheel and brake components mount to. The pin should slide down and out.

Lower Control Arm Disconnect

Step 5: Disconnect the Steering Knuckle From The Axle

Steering Knuckle Disconnect

Once you've removed the pin in the previous step, the steering knuckle can be moved around enough so that the axle can be pulled loose from the splined hole in the knuckle.

Step 6: Remove Old Ring Clips / Bands

Loosen the old metal bands with a screwdriver or pliers, then slide them off.

Old Ring Clips Removal

Step 7: Remove The Old CV Boot

Using a pair of channel locks or a razor blade, cut the old boot away and remove it from the axle shaft. Wipe as much of the old grease away as possible with a rag, then spray cleaning solvent to thoroughly remove any gunk that remains.

Old CV Boot Removal

Step 8: Install Your New CV Boot

First, take your new CV boot and flip it inside out. Next, take a long plastic funnel, coat the outside of it with grease, then insert the wide end of it over the axle CV joint. Most kits come with a tube of axle grease, so go ahead and use that.

New CV Boot Installation

Take the inside-out CV boot and slide it (wide end first) up over the lubricated funnel until it completely passes over the funnel. Correct the inside-out, inverted orientation by grabbing the wide end of the boot and flipping it over as you pull it back toward you. Once that's done, it will be positioned correctly for installation. Pack fresh axle grease into the CV joint.

Step 9: Install New Ring Clips / Bands

You'll be installing two bands on your new CV boot - one on the larger outboard side, and one on the smaller inboard side. After positioning each band in place, pull the banding tight. Create a bend by pulling the extra banding back the opposite way. With a pair of pliers, bend the retaining tabs over this extra banding and cut off excess that's left over.

New Ring Clips Installation

Step 10: Cut Away Any Extra CV Boot Material

Using a razor blade, box cutter, or any cutting tool, neatly trim off the excess CV boot material.

Cutting Away Extra CV Boot Material

Step 11: Reinstall All Components

Reinstall all steering and suspension components in the reverse order you disassembled them, until the wheel is bolted securely onto the vehicle.

IMPORTANT: look up the torque specs for the fittings on your vehicle, and use a torque wrench to tighten all nuts and bolts to the correct torque.

We recommend taking a short test drive, then re-inspecting the new boot to make sure it's still tight without leaks of any kind.

CV Joints / Boots Variety Gallery

CV boot kits are an efficient, cost-effective way to repair an axle with a damaged boot. As a best practice, inspect your CV boots regularly (at a minimum, every oil change, and more frequently if you drive off-road). The goal is to capture and repair any boot damage BEFORE it extends to the CV joint itself!

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